Dent Repair - Speaker's Dust Cap

by ASCAS in Circuits > Speakers

145891 Views, 78 Favorites, 0 Comments

Dent Repair - Speaker's Dust Cap

IMG_1997.JPG
IMG_2007.jpg
IMG_2006.jpg
IMG_1999.jpg
Today I am going to show you how to repair a dent on a speaker's dust cap. When it comes to speakers without grills, people usually punch or push a small dent on a speaker's dust cap. The dent doesn't actually affect the speaker's performance but rather it becomes eyesore, dents make speakers look ugly. I found a fast and easy way to restore the original shape of a speaker's dust cap.

What Is A Dust Cap?

A dust cap is the semicircular dome found in a speaker's cone. From its name, the dustcap prevents the speaker's coil form collecting and storing dust from the outside.

Here's A Video:

Tools and Materials

IMG_2010.jpg
For this project you will only need 3 tools to fix the dent dusted cap. The tools can be found in every household. The three of them are very common and can be found everywhere.

Tools An Materials:
(click on item where to buy)

- Black Marker
- Long Nose Pliers
- 2 Thin Needles

Making a Hooked Needle

IMG_2018.jpg
IMG_2021.jpg
IMG_2022.jpg
Get your pliers and slowly bend the needle at a 45 degree angle. Be sure to bend it slowly or else the needle might break, needles break easily.
 
 

Puncture the Dust Cap

IMG_2014.jpg
IMG_2036.jpg
IMG_2038.jpg
Puncture the dust cap with the needle you just bent, then pull it in a slanting position. The hooked end should grip on the dust cap. Repeat the procedure until it goes back into its original shape.

Using a Marker to Hide the Tiny Holes

IMG_2039.jpg
IMG_2038.jpg
Use a marker that matches the color of your dust cap. Shade it until you are done.

You're Done!

IMG_2041.jpg
IMG_2040.jpg
IMG_2038.jpg
Your done! You're speaker should look like the picture below.